Gea-bock F User Manual

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D
GB
F
E
1
09702-09.2013-DGbF
F2, F3
F2 NH
3
, F3 NH
3
F4, F5
F4 NH
3
, F5 NH
3
F14/1166, F14/1366
F14/1166 NH
3
, F14/1366 NH
3
F16/1751, F16/2051
F16/1751 NH
3
, F16/2051 NH
3
FX2, FX3
FX4, FX5
FX14/1166, FX14/1366
FX16/1751, FX16/2051
engineering for a better world GEA Refrigeration Technologies
Bock Compressors F/F-NH
3
Assembly instructions
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1 2 3 4 5 6 ... 43 44

Summary of Contents

Page 1 - Assembly instructions

D GB F E109702-09.2013-DGbFF2, F3 F2 NH3, F3 NH3F4, F5 F4 NH3, F5 NH3F14/1166, F14/1366 F14/1166 NH3, F14/1366 NH3F16/1751, F16/2051 F16/1751

Page 2 - About these instructions

10 D GB F E09702-09.2013-DGbF3| Areas of application FDesign for other areas on requestPermissible rotation speeds:F2, F3: 960 - 1800 rpmF4, F5: 5

Page 3 - Contents Page

D GB F E1109702-09.2013-DGbF4| Areas of application F-NH3 The compressors are lled with the following oil type at the factory: - for R717:

Page 4 - 1

12 D GB F E09702-09.2013-DGbF5| Compressor assembly5.1 Setting up Set up on an even surface or frame with sufcient load-bearing capacity. Compre

Page 5

D GB F E1309702-09.2013-DGbF5| Compressor assembly5.4 Pipes Pipes and system components must be clean and dry inside and free of scale, swarf and l

Page 6 - 2

14 D GB F E09702-09.2013-DGbF5| Compressor assembly5.6 Operating the shut-off valves5.5 Laying suction and discharge lines INFO! Proper layout of

Page 7

D GB F E1509702-09.2013-DGbF5| Compressor assembly5.7 Operating mode of the lockable service connectionsPipe connectionFig. 21Opening the shut-off

Page 8

16 D GB F E09702-09.2013-DGbF5| Compressor assembly5.8 Drive The compressors of the F series can be driven by V-belts or directly by shaft couplings

Page 9

D GB F E1709702-09.2013-DGbF5| Compressor assemblyWhen the compressor is at a standstill, refrigerant diffuses into the lubrication oil of the compr

Page 10 - 3

18 D GB F E09702-09.2013-DGbF6| Commissioning6.1 Preparations for start-up6.4 EvacuationINFO! To protect the compressor against inadmissible op

Page 11 - 4

D GB F E1909702-09.2013-DGbF6| CommissioningCAUTION! Wear personal protective clothing such as goggles and protective gloves! Make sure that

Page 12 - 5

2 D GB F E09702-09.2013-DGbF 1 Safety 4 1.1 Identication of safety instructions 1.2 Qualications required of personnel 1.3 General safety in

Page 13

20 D GB F E09702-09.2013-DGbF6| CommissioningAs changing the shaft seal involves opening the refrigerant circuit, this is recommended only if the sea

Page 14

D GB F E2109702-09.2013-DGbF7| MaintenanceType F2 F3 F4 F5F14/1166F14/1366F16/1751F16/2051DesignationRef. No.Set gaskets 08069 08070 08071 08072 08

Page 15 - 5

22 D GB F E09702-09.2013-DGbF7.6 Excerpt from the lubricant tableThe oil grade lled as standard in the factory is noted on the name plate. This oil

Page 16

D GB F E2309702-09.2013-DGbF8| Technical data F2 - F16No. of cylindersDisplacement(1450/1740 rpm)Weight ²)Connections ¹)Oil charge Rotation speed ra

Page 17

24 D GB F E09702-09.2013-DGbF9| Technical data F2-NH3 - F16-NH3No. of cylindersDisplacement(1450 rpm)Weight ²)Connections ¹)Oil charge Rotation speed

Page 18 - 6

D GB F E2509702-09.2013-DGbF10| Dimensions and connections FCompressor type F2Shaft end F2 Fig. 23Dimensions in mmFig. 24Dimensions in mmDimensions

Page 19

26 D GB F E09702-09.2013-DGbF10| Dimensions and connections FCompressor type F3Shaft end F3Fig. 25Dimensions in mmFig. 26Dimensions in mmDimensions f

Page 20

D GB F E2709702-09.2013-DGbF10| Dimensions and connections FCompressor type F4Shaft end F4Fig. 27Dimensions in mmFig. 28Dimensions in mmDimensions f

Page 21 - 7

28 D GB F E09702-09.2013-DGbF10| Dimensions and connections FCompressor type F5Shaft end F5Fig. 29Dimensions in mmFig. 30Dimensions in mmDimensions f

Page 22

D GB F E2909702-09.2013-DGbF10| Dimensions and connections FCompressor type F14 F14/1166 F14/1366Shaft end F14Fig. 31Dimensions in mmDimensio

Page 23 - 8

D GB F E309702-09.2013-DGbFContents Page 1 Safety 4 1.1 Identication of safety instructions 1.2 Qualications required of perso

Page 24 - - F16-NH

30 D GB F E09702-09.2013-DGbF10| Dimensions and connections FCompressor type F16 F16/1751 F16/2051Shaft end F16Fig. 33Dimensions in mmDimensio

Page 25

D GB F E3109702-09.2013-DGbFConnections F2 F3 F4 F5 F14 F16SVDVSuction lineDischarge line

Page 26

32 D GB F E09702-09.2013-DGbF 10.1 View X, Y • Oil sight glass • Connection facility for parallel operationPosition view X:F2, F3, F4, F5, F14, F16

Page 27

D GB F E3309702-09.2013-DGbF11| Dimensions and connections F-NH3Compressor type F2 NH3Shaft end F2 NH3Fig. 36Dimensions in mmFig. 37Dimensions in mm

Page 28

34 D GB F E09702-09.2013-DGbF11| Dimensions and connections F-NH3Compressor type F3 NH3Shaft end F3 NH3Fig. 38Dimensions in mmFig. 39Dimensions in mm

Page 29

D GB F E3509702-09.2013-DGbF11| Dimensions and connections F-NH3Compressor type F4 NH3Shaft end F4 NH3Fig. 40Dimensions in mmFig. 41Dimensions in mm

Page 30

36 D GB F E09702-09.2013-DGbF11| Dimensions and connections F-NH3Compressor type F5 NH3Shaft end F5 NH3Fig. 42Dimensions in mmFig. 43Dimensions in mm

Page 31 - 09702-09.2013-DGbF

D GB F E3709702-09.2013-DGbF11| Dimensions and connections F-NH3Compressor type F14 NH3 F14/1166 NH3 F14/1366 NH3Shaft end F14 NH3Fig. 44Dimens

Page 32

38 D GB F E09702-09.2013-DGbF11| Dimensions and connections F-NH3Compressor type F16 NH3 F16/1751 NH3 F16/2051 NH3Shaft end F16 NH3Fig. 46Dimens

Page 33

D GB F E3909702-09.2013-DGbFConnections F2 NH3F3 NH3F4 NH3F5 NH3F14 NH3F16 NH3SVDVSuction lineDischarge line

Page 34

4 D GB F E09702-09.2013-DGbF1 | Safety1.2 Qualications required of personnelINFO! This operating manual describes compressors that are suitable f

Page 35 - Teile-Nr. 09877

40 D GB F E09702-09.2013-DGbF 11.1 View X, Y • Oil sight glass • Connection facility for parallel operationPosition view X:F2 NH3, F3 NH3, F4 N

Page 36

D GB F E4109702-09.2013-DGbF12| Declaration of installationDECLARATION OF INSTALLATIONfor using the compressors within the European Union(in accorda

Page 37

42 D GB F E09702-09.2013-DGbFDear customer,Bock compressors are top-quality, reliable and service-friendly quality products. If you have any question

Page 38 - Teile-Nr. 09880

D GB F E4309702-09.2013-DGbF

Page 39 - Oil service valve

44 D GB F E09702-09.2013-DGbF09702-09.2013-DGbF © GEA Group AG. All rights reserved.GEA Refrigeration TechnologiesGEA Bock GmbHBenzstraße 7, 72636 Fr

Page 40

D GB F E509702-09.2013-DGbF1 | SafetyThese assembly instructions describe the standard version of the compressor named in the title and

Page 41

6 D GB F E09702-09.2013-DGbF2 | Product description Open type compressors for external drive (V-belt or coupling) with oil pump lubrication2.1

Page 42 - 13

D GB F E709702-09.2013-DGbF2 | Product description F4, F5Dimension and connection values can be found in Chapter 10 F5F16 F14, F16Fig. 2Suctionshut

Page 43

8 D GB F E09702-09.2013-DGbF2 | Product description/F 141166NH3XFig. 42.2 Name plate (example)2.3 Type code (example)¹) X - Ester oil charge (HFC r

Page 44 - We live our values

D GB F E909702-09.2013-DGbF3 | Areas of application F, F-NH3 ATTENTION! Compressor operation is possible within the operating limi

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