Gea-bock HGX34 CO2 T User Manual

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D
GB
F
E
1
96156-12.2014-DGb
engineering for a better world GEA Refrigeration Technologies
GEA Bock Compressor HGX34 CO
2
T
Assembly instructions
HGX34/110-4 ML CO
2
T HGX34/110-4 S CO
2
T HGX34/110-4 SH CO
2
T
HGX34/130-4 ML CO
2
T HGX34/130-4 S CO
2
T HGX34/130-4 SH CO
2
T
HGX34/150-4 ML CO
2
T HGX34/150-4 S CO
2
T HGX34/150-4 SH CO
2
T
HGX34/170-4 ML CO
2
T HGX34/170-4 S CO
2
T HGX34/170-4 SH CO
2
T
HGX34/190-4 ML CO
2
T HGX34/190-4 S CO
2
T HGX34/190-4 SH CO
2
T
HGX34/210-4 ML CO
2
T HGX34/210-4 S CO
2
T HGX34/210-4 SH CO
2
T
HGX34/230-4 ML CO
2
T HGX34/230-4 S CO
2
T HGX34/230-4 SH CO
2
T
HGX34/290-4 ML CO
2
T HGX34/290-4 S CO
2
T HGX34/290-4 SH CO
2
T
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Summary of Contents

Page 1 - Assembly instructions

D GB F E196156-12.2014-DGbengineering for a better world GEA Refrigeration TechnologiesGEA Bock Compressor HGX34 CO2 TAssembly instructionsHGX34/110-

Page 2 - About these instructions

10 D GB F E96156-12.2014-DGbto Evaporation temperature (°C)∆toh Suction gas superheat (K)po Suction pressure (bar)pv2 Discharge end pressure (bar

Page 3 - Page

D GB F E1196156-12.2014-DGbto Evaporation temperature (°C)∆toh Suction gas superheat (K)po Suction pressure (bar)pv2 Discharge end pressure (bar

Page 4 - 1

12 D GB F E96156-12.2014-DGb4| Compressor assemblyINFO Newcompressorsarefactory-lledwithinertgas(3barnitrogen). Leave this service charge in

Page 5

D GB F E1396156-12.2014-DGbAB4.3 Pipes4.4 Flange shut-off valves (HP/LP)4| Compressor assembly4.5 Option:cuttingringscrewjoint(HP/LP)Remove Sc

Page 6 - 2

14 D GB F E96156-12.2014-DGb4| Compressor assembly4.7 Operating the shut-off valves Before opening or closing the shut-off valve, release the valve

Page 7 - (g) High pressure side

D GB F E1596156-12.2014-DGb4| Compressor assembly• On its high-pressure side, the compressor has a shut-off valve with multi-sided cutting ring for

Page 8

16 D GB F E96156-12.2014-DGbFig. 23 Rigid fixed pointAs short as possible4.10 Laying suction and pressure linesAruleofthumb:Alwayslaytherstpi

Page 9

D GB F E1796156-12.2014-DGb5| Electrical connection 5 Electrical connectionINFOConnect the compressor motor in accordance with the circuit diagram

Page 10 - 3

18 D GB F E96156-12.2014-DGb5.2 Standardmotor,designedfordirectorpartwindingstartDesignation on the name plate Sticker on the terminal boxY/Y

Page 11

D GB F E1996156-12.2014-DGbIn the factory, the motor is switched for direct starting (YY). For part winding start (Y/YY), remove the bridges and conn

Page 12 - 4

2 D GB F E96156-12.2014-DGbAbout these instructionsRead these instructions before assembly and before using the compressor. This will avoid misunder-s

Page 13

20 D GB F E96156-12.2014-DGbΟnderung0Datum NameDatumBearb.Gepr.Norm120.02.2009Kelich26.11.2012Urspr.2Ers. f.3Ers. d.4PW MP105 6 7BOCK COMPRESSORS8=+9B

Page 14

D GB F E2196156-12.2014-DGbΟnderung0Datum NameDatumBearb.Gepr.Norm120.02.2009Kelich26.11.2012Urspr.2Ers. f.3Ers. d.4PW MP105 6 7BOCK COMPRESSORS8=+9B

Page 15

22 D GB F E96156-12.2014-DGb5| Electrical connection 5.4 Specialmotor:designfordirectorstar-deltastartDesignation on the name plate Sticker

Page 16

D GB F E2396156-12.2014-DGb5| Electrical connection Star-delta start-up is only possible for 230 V power supply. Example:230 V ∆Direct start Star-d

Page 17 - 5

24 D GB F E96156-12.2014-DGbΟnderung40Datum NameDatumBearb.Gepr.Norm120.02.2009bauknecht26.11.2012Urspr.2Ers. f.3Ers. d.4D/SMP105 6 7BOCK COMPRESSORS8

Page 18

D GB F E2596156-12.2014-DGbΟnderung40DatumNameDatumBearb.Gepr.Norm120.02.2009bauknecht26.11.2012Urspr.2Ers. f.3Ers. d.4D/SMP105 6 7BOCK COMPRESSORS8=

Page 19

26 D GB F E96156-12.2014-DGb5| Electrical connection Fig. 26Temperature monitoring connections: Motor winding: Terminals 1 - 2 Thermal protecti

Page 20

D GB F E2796156-12.2014-DGb5| Electrical connection 5.8 Function test of the trigger unit MP 10Operation: The oil sump heater operates when the co

Page 21 - Anschlußkasten Verdichter

28 D GB F E96156-12.2014-DGb6| Commissioning6.2 Pressure strength test6.1 Preparations for start-up Carry out the leak test of the refrigerating s

Page 22

D GB F E2996156-12.2014-DGb6.4 Evacuation First evacuate the system and then include the compressor in the evacuation process. Relieve the compress

Page 23

D GB F E396156-12.2014-DGbContents Page 1 Safety 4 1.1 Identicationofsafetyinstructions 1.2 Qualicationsrequiredof

Page 24

30 D GB F E96156-12.2014-DGb6| Commissioning6.7 Pressure switch Check that the safety and protection devices (pressure switch, motor protection, elec

Page 25

D GB F E3196156-12.2014-DGb CO2 streaming out6.8 Decompression valves6| CommissioningFig. 27 ATTENTION Thecompressoristtedwithtwodecompressio

Page 26

32 D GB F E96156-12.2014-DGb6.9 Avoid slugging7.1 Preparation7| MaintenanceTopreventslugging: The complete refrigeration plant must be properly de

Page 27

D GB F E3396156-12.2014-DGbAvailable accessories can be found on the Internet at www.gea.com.7.4 Accessories7.2 WorktobecarriedoutIn order to gu

Page 28 - 6

34 D GB F E96156-12.2014-DGb8| Technical dataTypeNo. of cylindersDisplacement50/60Hz(14 50 / 1740 rpm)Electrical dataWeightConnectionsOil cha

Page 29

D GB F E3596156-12.2014-DGbHGX34/190-4 ML CO2 T416,30 / 19,50 39,5 23,6162 / 210 20022 28 / 11/82,0HGX34/190-4 S CO2 T16,30 / 19,50 47,1 28,1189 / 24

Page 30

36 D GB F E96156-12.2014-DGb9| Dimensions and connectionsDimensions in mmFig. 28 Dimensions in ( ) = HGX34/110-4 (ML) (S) (SH) CO2 T HGX34/130-4 (

Page 31

D GB F E3796156-12.2014-DGb9| Dimensions and connectionsSVDVSuction lineDischarge line see technical data, chapter 8AConnection suc

Page 32 - 7

38 D GB F E96156-12.2014-DGb10| Declaration of conformity and installationDECLARATION OF CONFORMITY CE 10for using the compressors within the European

Page 33

D GB F E3996156-12.2014-DGbDear customer,GEABockcompressorsaretop-quality,reliableandservice-friendlyqualityproducts. Ifyouhaveanyquest

Page 34 - 8

4 D GB F E96156-12.2014-DGb1 | Safety1.1 Identicationofsafetyinstructions:1.2 QualicationsrequiredofpersonnelWARNING Inadequatelyqualiedp

Page 35

40 D GB F E96156-12.2014-DGb96259-12.2014-DGb © GEA Group AG. All rights reserved.GEA Refrigeration TechnologiesGEA Bock GmbHBenzstraße 7, 72636 Fric

Page 36 - MK- HGX34/230-4 S CO2 T

D GB F E596156-12.2014-DGb1 | SafetyThese assembly instructions describe the standard version of the compressors named in the title manufactured by G

Page 37 - 96156-12.2014-DGb

6 D GB F E96156-12.2014-DGb123456789101112132 | Product description• Semi-hemetic four-cylinder reciprocating compressor with suction gas cooled driv

Page 38

D GB F E796156-12.2014-DGb123456789101112131 Type designation2 Machine number3 maximum operating current4 Starting current (rotor blocked) Y: Pa

Page 39 - 11

8 D GB F E96156-12.2014-DGb3 | Areas of application Thecompressorsarelledatthefactorywiththefollowingoiltype: Compressor version ML a

Page 40 - We live our values

D GB F E996156-12.2014-DGb3 | Areas of applicationto Evaporation temperature (°C)∆toh Suction gas superheat (K)po Suction pressure (bar)pv2 Disc

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