Gea-bock HG7 R134a User Manual

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96182-01.2015-DGbFEI
engineering for a better world GEA Refrigeration Technologies
GEA Bock Compressor HGX7 R134a
Assembly instructions
HGX7/1620-4 R134a
HGX7/1860-4 R134a
HGX7/2110-4 R134a
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Summary of Contents

Page 1 - Assembly instructions

D GB F E196182-01.2015-DGbFEIengineering for a better world GEA Refrigeration TechnologiesGEA Bock Compressor HGX7 R134aAssembly instructionsHGX7/162

Page 2 - About these instructions

10 D GB F E96182-01.2015-DGbFEIINFO! Newcompressorsarefactory-lledwithinertgas(3barnitrogen). Leave this service charge in the compressor

Page 3 - Page

D GB F E1196182-01.2015-DGbFEI The pipe connections have graduated inside diameters so that pipes with standart millimetre and inch dimensions can

Page 4 -

12 D GB F E96182-01.2015-DGbFEI4| Compressor assemblyFig. 12Fig. 13Valve spindle sealReleaseTightenPipe connectionPipe connection4.7 Operatingmodeo

Page 5

D GB F E1396182-01.2015-DGbFEI5| Electrical connection 5 Electrical connection  DANGER! Highvoltage!Riskofelectricshock!Onlycarryout

Page 6 - 2

14 D GB F E96182-01.2015-DGbFEI5.2 Basic circuit diagram for part winding start with standard motornderung0 Datum NameDatumBearb.Gepr.Norm1 20.Feb.2

Page 7 - - Ester oil filling

D GB F E1596182-01.2015-DGbFEInderung0 Datum NameDatumBearb.Gepr.Norm1 20.Feb.2009Kelich03.Nov.2010Urspr.2 Ers. f.3 Ers. d.4 PW MP105 6 7 BOCK COM

Page 8 - 3

16 D GB F E96182-01.2015-DGbFEI400 VDirektstart YY Teilwicklungsstart Y/YY1V1 1W11U12W12V12U1L3L2L1 L3L2L1L3L2L11V1 1W11U12W12V12U1Direct start YYYPar

Page 9

D GB F E1796182-01.2015-DGbFEI5| Electrical connection 5.4 Special motor: design for direct or star-delta startMechanicalstartunloaderwithbypa

Page 10 - 4

18 D GB F E96182-01.2015-DGbFEInderung10 DatumNameDatumBearb.Gepr.Norm1 20.Feb.2009Kelich03.Nov.2010Urspr.2 Ers. f.3 Ers. d.4 PW MP105 6 7 BOCK COM

Page 11

D GB F E1996182-01.2015-DGbFEInderung10 DatumNameDatumBearb.Gepr.Norm1 20.Feb.2009Kelich03.Nov.2010Urspr.2 Ers. f.3 Ers. d.4 PW MP105 6 7 BOCK COM

Page 12

2 D GB F E96182-01.2015-DGbFEIAbout these instructionsRead these instructions before assembly and before using the compressor. This will avoid misunde

Page 13 - 5

20 D GB F E96182-01.2015-DGbFEI5| Electrical connection Terminal boxFig. 18Temperature monitoring connections: Motor winding: Terminals 1 - 2 T

Page 14 - Compressor terminal box

D GB F E2196182-01.2015-DGbFEI5| Electrical connection The compressor and the trigger unit MP10 are operational when the H3 LED (green) lights. 5.

Page 15 - Anschluákasten Verdichter

22 D GB F E96182-01.2015-DGbFEI5| Electrical connection5.9 Oil sump heater (accessories)Anschlussschema für ÖlsumpfheizungConnection diagramm for oil

Page 16

D GB F E2396182-01.2015-DGbFEI6| Commissioning6.1 Preparations for start-upINFO! In order to protect the compressor against inadmissible operating

Page 17

24 D GB F E96182-01.2015-DGbFEI INFO! Avoidoverllingthesystemwithrefrigerant! Donotpourliquidrefrigerantthroughthesuctionlineshu

Page 18

D GB F E2596182-01.2015-DGbFEISchmierung / Ölkontrolle Bei Inbetriebnahme Öldruckkontrolle mittels Manometer über den Schraderanschluss an der Ölpump

Page 19

26 D GB F E96182-01.2015-DGbFEI7| MaintenanceRefrigerants GEABockstandardoiltypesRecommended alternativesHFKW(R134a)Fuchs Reniso Triton SE 55Fuchs

Page 20

D GB F E2796182-01.2015-DGbFEI8| Technical dataTypeNo. of cylindersDisplacement50 / 60 Hz(145 0 / 174 0 rpm)Electrical dataWeightConnectionsOil

Page 21

28 D GB F E96182-01.2015-DGbFEIca.315ca.215150906124723312904x 11 BDV SVA2AQca.830439Schwingungs-dämpfer2550M1030EPHD1J1FK,OBB1A1XCLDÖVca.500ca.50534

Page 22

D GB F E2996182-01.2015-DGbFEISVDVSuction lineDischarge line see technical data, Chapter 8AConnection suction side, not lockable1/8

Page 23 - 6

D GB F E396182-01.2015-DGbFEIContents Page 1 Safety 4 1.1 Identicationofsafetyinstructions 1.2 Qualicationsrequire

Page 24

30 D GB F E96182-01.2015-DGbFEI10| Declaration of conformity and installationDECLARATION OF CONFORMITY CE 00for using the compressors within the Europ

Page 25 - 7

D GB F E3196182-01.2015-DGbFEIDear customer,GEABockcompressorsaretop-quality,reliableandservice-friendlyqualityproducts. Ifyouhaveanyqu

Page 26

32 D GB F E96182-01.2015-DGbFEI96182-01.2015-DGbFEI © GEA Group AG. All rights reserved.GEA Refrigeration TechnologiesGEA Bock GmbHBenzstraße 7, 7263

Page 27 - 8

4 D GB F E96182-01.2015-DGbFEI1| Safety1.2 Qualicationsrequiredofpersonnel1.3 General safety instructionsWARNING! Inadequately qualied pers

Page 28 - 9

D GB F E596182-01.2015-DGbFEI1| SafetyThese assembly instructions describe the standard version of the HGX7 R134a manufactured by GEA Bock. The comp

Page 29

6 D GB F E96182-01.2015-DGbFEI2| Product description• Semihermetic six-cylinder reciporating compressor with oil pump lubrication.• Thestreamofco

Page 30

D GB F E796182-01.2015-DGbFEISE 55AS09529A00181,0 A291 A 429 AGEA Bock GmbH72636 Frickenhausen, GermanyHGX7/2110-4 R134a1 Typedesignation 6 Volta

Page 31 - 11

8 D GB F E96182-01.2015-DGbFEI3| Areas of application Thecompressorsarelledatthefactorywiththefollowingoiltype: FUCHS Reniso Triton S

Page 32 - We live our values

D GB F E996182-01.2015-DGbFEI3| Areas of applicationDesign for other areasonrequestUnlimited applicationrangeAdditional cooling or reducedsuction g

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