Gea-bock HG5 R134a User Manual

D GB F E196180-01.2015-DGbFEIengineering for a better world GEA Refrigeration TechnologiesGEA Bock Compressor HGX5 R134aAssembly instructionsHGX5/725

10 D GB F E96180-01.2015-DGbFEI4| Compressor assemblyINFO! Newcompressorsarefactory-lledwithinertgas(3barnitrogen). Leave this service ch

D GB F E1196180-01.2015-DGbFEI The pipe connections have graduated inside diameters so that pipes with standart millimetre and inch dimensions can

12 D GB F E96180-01.2015-DGbFEI4| Compressor assembly4.6 Operating the shut-off valves Before opening or closing the shut-off valve, release the val

D GB F E1396180-01.2015-DGbFEI5| Electrical connection 5 Electrical connection  DANGER! Highvoltage!Riskofelectricshock!Onlycarryout

14 D GB F E96180-01.2015-DGbFEI5.3 Basic circuit diagram for part winding start with standard motorFig. 16nderung0Datum NameDatumBearb.Gepr.Norm12

D GB F E1596180-01.2015-DGbFEInderung0Datum NameDatumBearb.Gepr.Norm120.Feb.2009Kelich09.M„r.2010Urspr.2Ers.f.3Ers.d.4PWMP105 6 7BOCKCOM

16 D GB F E96180-01.2015-DGbFEI5| Electrical connection ATTENTION! Failure to do this results in opposed rotary elds and results inda

D GB F E1796180-01.2015-DGbFEI5| Electrical connection 5.4 Special motor: design for direct or star-delta startAmechanicalunloadedstartwithby

18 D GB F E96180-01.2015-DGbFEI5.5 Basic circuit diagram for star-delta start with special motorFig. 17nderung0Datum NameDatumBearb.Gepr.Norm120.F

D GB F E1996180-01.2015-DGbFEInderung0Datum NameDatumBearb.Gepr.Norm120.Feb.2009Kelich09.M„r.2010Urspr.2Ers.f.3Ers.d.4D/SMP105 6 7BOCKCOM

2 D GB F E96180-01.2015-DGbFEIAbout these instructionsRead these instructions before assembly and before using the compressor. This will avoid misunde

20 D GB F E96180-01.2015-DGbFEI5| Electrical connection ATTENTION! Terminals 1 - 6 on the trigger unit MP 10 and terminals PTC 1 and PTC 2 on the co

D GB F E2196180-01.2015-DGbFEI5| Electrical connection The compressor and the trigger unit MP10 are operational when the H3 LED (green) lights. 5.8

22 D GB F E96180-01.2015-DGbFEI5| Electrical connection 5.9 Oil sump heater (accessories)Anschlussschema für ÖlsumpfheizungConnection diagramm for

D GB F E2396180-01.2015-DGbFEI6| Commissioning6.1 Preparations for start-up6.4 Evacuation First evacuate the system and then include the compressor

24 D GB F E96180-01.2015-DGbFEI6| CommissioningCAUTION! Wear personal protective clothing such as goggles and protective gloves! Make sure that the

D GB F E2596180-01.2015-DGbFEI6.8 Connection of oil level regulatorOil level regulation systems have proven themselves with parallel circuits of sev

26 D GB F E96180-01.2015-DGbFEIRefrigerants GEABockstandardoiltypesRecommended alternativesHFKW(R134a)Fuchs Reniso Triton SE 55Fuchs Reniso Triton

D GB F E2796180-01.2015-DGbFEI8| Technical dataTypeNo. of cylindersDisplace-ment50/60Hz(1450 / 1740 rpm)Electrical dataWeightConnectionsOil

28 D GB F E96180-01.2015-DGbFEI9| Dimensions and connections1) SV90°rotatableFig. 21Dimensions in mmDimensions in ( ) = HGX5/725-4 R134a, HGX5/830-4

D GB F E2996180-01.2015-DGbFEI9| Dimensions and connectionsSVDVSuction lineDischarge line see technical data, Chapter 8AConnection

D GB F E396180-01.2015-DGbFEIContents Page 1 Safety 4 1.1 Identicationofsafetyinstructions 1.2 Qualicationsrequiredof

30 D GB F E96180-01.2015-DGbFEI10| Declaration of conformity and installationDECLARATION OF CONFORMITY CE 96for using the compressors within the Europ

D GB F E3196180-01.2015-DGbFEIDear customer,GEABockcompressorsaretop-quality,reliableandservice-friendlyqualityproducts. Ifyouhaveanyqu

32 D GB F E96180-01.2015-DGbFEI96180-01.2015-DGbFEI © GEA Group AG. All rights reserved.GEA Refrigeration TechnologiesGEA Bock GmbHBenzstraße 7, 7263

4 D GB F E96180-01.2015-DGbFEI1| Safety1.2 Qualicationsrequiredofpersonnel1.3 General safety instructionsWARNING! Inadequately qualied pers

D GB F E596180-01.2015-DGbFEI1| SafetyThese assembly instructions describe the standard version of the HGX5 R134a manufactured by GEA Bock. The compr

6 D GB F E96180-01.2015-DGbFEI2| Product description• Semi-hermetic four-cylinder reciprocating compressor with suction-gas cooled drive motor.• Fla

D GB F E796180-01.2015-DGbFEI2| Product description/HG 5945-4XFig. 22.2 Name plate (example)2.3 Typekey (example)¹) HG - Hermetic Gas-cooled (suc

8 D GB F E96180-01.2015-DGbFEI3| Areas of application Thecompressorsarelledatthefactorywiththefollowingoiltype: FUCHS Reniso Triton S

D GB F E996180-01.2015-DGbFEI3| Areas of applicationDesign for other areasonrequestUnlimited application rangeSupplementary cooling or reduced suct